Reference case

Inline Microbattery Testing at TDK/Epcos

Category

Application

Bioanalytics

Case summary

At a glance

See how we scaled microbattery testing to 512 fully parallel channels for TDK/Epcos delivering lab-grade precision and seamless robotic integration.

Full reference article

A Fully Parallel, Scalable Solution

Sciospec collaborated closely with the test engineering team to design a 512-channel potentiostat/galvanostat system specifically built to:

  • Perform real impedance spectroscopy on each cell
  • Handle conditioning cycles per unit
  • Operate fully parallel, matching the battery tray layout
  • Integrate smoothly with robotic handlers and automation systems
  • Maintain lab-grade precision at production speeds

Ready to scale your own high-channel testing setup? Talk to our experts to find the right fit for your production environment.

In R&D, we used a high-end potentiostat great results, but impossible to scale for the channel counts needed. With Sciospec, we achieved lab-grade impedance testing at full parallel throughput, integrated directly into our automation line. No other platform could have delivered this combination of performance, cost-efficiency, and integration-readiness

Project Lead in charge of transitioning CeraCharge testing from R&D to production, TDK/Epcos

What We Delivered

  • 512 fully parallel channels each independently addressable
  • High-speed impedance measurements with full EIS capabilities
  • Custom firmware and synchronization for conditioning + measurement cycles
  • Designed for tray-based testing in microbattery production
  • Open software interfaces and hardware layout for robotic handler integration
  • Modular architecture allowing scaling up to  4096 channels

Technology Foundation

This system is based on our scalable potentiostat/galvanostat platform, tailored for high-density parallelization.
The full technical details and specs of this base system are available on the dedicated product page

Built for Production. Inspired by the Lab

This project is a prime example of what Sciospec does best:
Taking research-grade test concepts and turning them into scalable, production-ready systems — without compromising on accuracy or flexibility.

If you’re working in electronic component testing, from R&D screening to high-throughput inline QA, we have the tools and experience to support you.

Learn more about our approach to Component Testing

Start Small, Scale Big

For those just beginning to explore impedance-based component testing, Sciospec also offers standard, easy-to-use LCR and impedance analysis tools like the LCR-3 system designed for benchtop use, prototyping, or lab-scale QA.

These tools feature:

  • Broad measurement ranges (mHz to MHz)
  • High accuracy
  • Modular port configurations
  • Compatibility with our multiplexer and adapter ecosystem

They’re the ideal starting point, and they’re built on the same platform that powers our most advanced OEM systems meaning you can scale up when you’re ready without changing core technology.

💡Curious for more? Check out our latest developments and products

🧪Want to try it yourself? Contact us for more information

🚀Looking for a tailored solution? Our experts can help!

📢 Follow us on LinkedIn for more updates.

#Innovation #Sciospec #MicrobatteryTesting #TDK/Epcos #ComponentTesting

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In this section

Table of Contents

Reference facts

Application area

Bioanalytics

Category

Published

June 17, 2025

Tags

Key takeaway
See how we scaled microbattery testing to 512 fully parallel channels for TDK/Epcos delivering lab-grade precision and seamless robotic integration.
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